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20 Myths About Audi G28: Dispelled

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How to Replace an audi key programmer G28 Engine Speed Sensor

Ford-New.pngIn this video, Charles the Humble Mechanic shows how to replace the G28 engine speed sensor. The sensor is located at the top of the transmission, above the flywheel ring gear. It transmits a signal to the ECU through the grey wire T55/49 and then to the tachometer in the instrument cluster.

1. Engine Speed Sensor

It is located on the outside of the transmission just above the flywheel ring gear G28 Engine Speed Sensor sends a signal to ECU pin T55/49 through an uncolored wire. The ECU utilizes this information to regulate fuel and boost. It also sends an indication to the G5 Tachometer located in the instrument cluster.

The sensor is used to link with the G40 Camshaft position Sensor. The ecu must know when the crankshaft is TDC and the location of the camshaft so it can activate spark and injectors in the right way.

If this sensor fails when it fails, the ECU will display a P00160 error message. This indicates that the Crank Shaft is not in sync with the Intake Camshaft. It could also indicate the possibility of a chain stretch or jumpy chain link in the upper chain of timing. The code won't show without the additional information supplied by other sensors (G4 or G40).

Testing is a bit challenging because there are two pins for the connector and they serve different purposes however the best way to test it is to measure the resistance between the sensor and the ECU. When the sensor is operational, it should be reading approximately 1000 ohms. Look for signs of coolant or oil in the connector bay if there are issues with this part.

2. Injectors

Yesterday, as i was accelerating off the highway paytoll at a high speed, i noticed a huge decrease in power. It was as if the engine was running out of gas. Or my injectors weren't firing. This morning i pull out the spark plugs, three were soaked with gazoline and the fourth was dry. I put a piece of tissue over each hole in the injector and when i start the engine without sparks, the three with gazoline jump out. The fourth one remains closed. I tried to test the ground connections of ECU pins 14,30 and 48/55. I found zero ohm. I assume that the problem is in another location.

I also tried to reset the PID with no success. The car can start if the G28 is unplugged and runs fine when it is connected, but still has the intermittent misfire issue at higher RPM. The coolant sensor (G62), even when it is unplugged, shows temperatures of -49c. Also i noticed that the gauge for oil pressure in the cockpit shows 2 bar, whereas the actual pressure is 0.0 if i crank up the engine.

I don't know what to do. I think I've eliminated everything else. But i'm worried that I may have missed something. If anyone has any ideas please chime in! TIA!

3. Fuel Pump

The fuel pump in the g28 can be activated by a signal sent from the RPM sensor. The GM-style sensor is identical to the G4 and both function in the 80 100, 200, UrS and RS2 cars which is why you can easily locate one at a junkyard or from a parts store. Testing them is easy by putting your DMM in resistance mode and measure the resistance between pins 1 (with the bump on the connector end up) and 2 (2nd from left on the black connector's side). They must be infinite Ohms.

4. ECU

The ECU in our 20vt turbo (3B AAN ABY) engines requires to be aware of the position and speed of the crankshaft to determine timing of fuel injectors, etc. In order to do this it uses a Crank Position Sensor (G4) and an Engine Speed Sensor (G28). If you are experiencing issues with either one of these, the diagnostic scanner will show the codes that could trigger an engine shut down.

A damaged G28 sensor could result in an inaccurate speed counter for the gearbox or a gearbox that shifts faster than normal, and/or an unfire when in the gear. It is possible that the sensor is failing and requires to be replaced if you notice any of these symptoms. They're cheap and easy to find particularly in the case of a Bosch unit like ours. Alternatively, GM's version of this part would be an excellent choice.

5. Tachometer

A faulty engine speed sensor could be the reason behind a slew of issues with your vehicle. It is an important part of the transmission of your audi replacement key fob, as it transmits information to the ECU on how fast or slowly the car's engine is turning. When this sensor fails, it can cause problems for the transmission as well as the rest of the car's components.

The G5 engine sensor is located at the outskirts of the transmission, just above the flywheel ring. It transmits an electrical signal through gray wire to ECU pin T55/49. The ECU then processes the signal to control the flow of fuel, replacement audi key fob replacement cost Car key for audi (http://idea.informer.com/) timig and boost and then sends it on to the G5 tachometer in the instrument cluster. You can check for sensor failure by examining the continuity of the sensor to the tachometer. Additionally, you can verify continuity between pin T55/49 of the ECU and pin T6a/1 of the instrument cluster (trace [79trace [79]), and between pin T6a/1 and pin T26a/12. There should be a resistance of approximately 1000 ohms in these areas. This is a common part that is found across the audi new key 80 100 200, UrS and RS2 range from 1985 MC through the 1997 UrS AAN and 1995 RS2 ADU so good ones might be availble in wrecking yards.

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